In a large number of small and medium-sized enterprises in the manufacturing industry, there are still a large number of assembly lines that rely on manpower for the installation of product accessories, which will lead to mistakes and missing parts in the production process, which will not only directly affect the product quality of enterprises, but also bring hidden dangers to consumers. Therefore, enterprises need to be equipped with production line quality control personnel to carry out random sampling inspection on the production line, but the form of sampling inspection cannot cover all the production of single products, but also cause low efficiency, waste of manpower, and affect the production benefits of enterprises.
Can AI vision technology be used to complete the quality control of product accessories and reduce the company’s manpower input?
Zhuhai Huachuang Intelligence is a technology company focusing on the integration of computer hardware and software and other solutions. Paying attention to the segmentation scene in the assembly line, it decided to use the image capability of Baidu EasyDL zero-threshold AI development platform to solve the quality control problems in the production line professionally and efficiently.
Baidu EasyDL supports image classification, object detection and image segmentation in the image direction. Huachuang Intelligence adopts object detection model, completes training data collection in real pipeline, completes data annotation and model automation training through EasyDL, and continuously verifies the effect and adds photos of new products during model training. Through continuous iterative optimization of model, Finally, a high-quality and high-precision AI model with mAP, accuracy rate and recall rate as high as 99% was obtained. Finally, it was deployed by means of public cloud API and embedded in the existing operating system to realize real-time detection of pipeline product accessories.
As shown in the above, China intelligent recognition system through EasyDL make accessories, through the production line, terminal, system three links, solve the product model and accessories than two key problems, realize the closed loop judgment of all assembly line products, and through the voice prompt the missing parts name and quantity directly, convenient intuitively realized product accessories installation management.
Figure 1 Information indicating complete accessories
FIG. 2 Prompt message and voice prompt when accessories are missing
At present, this set of factory assembly line inspection system has been successfully implemented, helping enterprises to reduce from three quality inspection workshops to one quality inspection workshop, and can work 24 hours without interruption, complete the quality inspection of all products, work efficiency increased by 30%, product quality quality improved by 80%.
In the production line, the quality inspection of the installation of accessories seems to be a small and simple link, but through the support and empowerment of the “AI Eye” created by EasyDL, the investment of the two quality inspection workshops and a large number of personnel costs are directly reduced, and the business promotion of the “small scene” also brings “big energy” to the enterprise. As a software and hardware solution provider, the key to win and stand out in the face of complex and diverse customer business scenarios is whether Huachuang Intelligence can easily and quickly verify, iterate and optimize the model with low cost, flexibly adapt to different application scenarios, and even complete the model development without professional algorithm personnel through a platform. When IT comes to the reason of choosing EasyDL, the person in charge of China Innovation Intelligence said that he, as an IT personnel, had known about EasyDL for a long time. After receiving this project, he also communicated with some customized image recognition manufacturers, but found that the customization cost was very high. When he was about to give up the project, he remembered the EasyDL platform. The results are surprisingly good and the cost is greatly reduced. The person in charge also said that with the successful landing experience of this project, the understanding and recognition of EasyDL’s product capability, technology leadership and cost advantage are deepened, and it will be applied in a wider range of industry and business scenarios in the future.
China intelligent choice baidu EasyDL zero threshold of AI development platform, is based on the fly oar deep learning open source platform to build AI development platform, enterprise edition, is committed to provide enterprises with “one-stop” work style, high precision of zero code AI model development services, in addition to the image, also offers voice, text, OCR, the direction of the seven major technology such as structured data model, Supports flexible deployment modes of public cloud, device, private, and software and hardware integrated solutions. At present, EasyDL has accumulated more than 800,000 enterprise users, covering industrial manufacturing, safety production, intelligent hardware, retail FMCG and other more than 20 industries.
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